The West End Shopping Mall in Budapest, Hungary is one of Europe’s largest shopping malls. It houses over 400 luxury and brand-name stores, it is fully air-conditioned and its impressive futuristic design has won various architectural awards.
However, maintaining the building and a comfortable shopping environment presents a major challenge for the facilities managers, as Hungarian summer temperatures often reach over forty-centigrade.

The site has 3 Baltimore TXV-500 cooling towers with total capacity of 9 megawatt, which work by the process of evaporation. So-called ‘wet’ cooling towers, they allow a portion of cooling water to evaporate into a moving stream of air. The cooling system experienced extreme limescale build up, which impaired the efficiency of the air conditioning system. This is due to the extreme water-hardness and high level of calcium in the region. This increased energy output, operating costs, and resulted in the system needing to be cleaned regularly using strong chemicals.

Monthly cleaning costs exceeded 2,500 Euros, plus the extra utility costs for topping up the system and the removal of chemical waste. Municipal drinking water was being used for topping-up the cooling towers because the hardness of the ground water, which therefore also increased the metered water costs.
 
To eliminate the high costs and the limescale problem, management at the site decided to trial Hydropath’s patented chemical free water conditioning technology in combination with a water filtration system.

Each cooling tower was installed with a Custom designed Aquaklear ‘P’ unit. A standard P unit was also installed on the side filtration, to enhance flocculation of the extra debris brought by air suction and to aid filtration. A HydroFlow C60 unit was installed to protect customer bathroom water systems.

The cooling system has seen significant improvements following the installation of the AquaKlear units. No new limescale had formed in the pipes of the cooling towers and the existing scale softened, which is easy to filter and wipe away – along with debris and algae. This has significantly reduced maintenance and energy costs at the shopping centre, removing the need for expensive chemicals and improved the efficiency of the cooling system. The HydroFlow C60 unit significantly reduced limescale build up on the self-pouring taps in the shopping centre’s toilets.

The taps rely on sensors, which recognise when hands are placed underneath, which transmits a message to pour the water. The sensors were susceptible to scale build up, reducing their effectiveness. However, following the installation of Hydropath technology, this problem has now been eliminated.

A further benefit that West End Shopping Centre did not anticipate is that now they do not need to use the treated municipal supply water to run the cooling system, which is charged per usage. The cooling system now runs efficiently using ground water supply only. Louk van den Bosch of Hydroflow Magyarorszag Kft, who managed the installation of the units in West End Shopping Centre commented, “Water in the cooling towers is now crystal clear. Almost as good as drinking water – and that’s no joke!”

Urumie White Cement Company, Iran. Water is used in process to cool down gearboxes and bearings with oil to water heat exchanger. Water is also sprayed directly to cool down the cement in furnace. All water is pumped to a cooling tower. A steam boiler is used for fuel steam tracing in winter. AquaKlear P120 and AquaKlear P160 are installed on site.